Optimization Of Drilling Process Parameters For Additive Manufacturing Parts Produced Using The Fdm Method

Abstract

The melt deposition modeling method (FDM) is one of the increasingly widespread additive manufacturing methods, known as 3D printing, based on the layered assembly of material filaments. However, it is seen that the parts produced with FDM in the aviation industry do not have the desired dimensional and geometric tolerance values. For this reason, different manufacturing methods are used to bring the parts produced by the FDM method to the desired tolerance values. In this study, experiments were carried out to improve the tolerance values of the holes on the plates made of polycarbonate material, which is widely used in prototyping and production tools (welding, drilling, fixing) with FDM, and the optimum processing parameters were determined using the integrated design of experiment and TOPSIS methods. According to the obtained results, the optimum drilling parameters for the plate without pre-drilling case could be obtained by selecting HSS as the drill material, using cutting fluid, and setting the feed rate to 390.9091 mm/min and the spindle speed to 1000 rpm. For the pre-drilled plate, the optimum drilling parameters were again obtained by selecting the drill material HSS, using cutting fluid and applying the feed rate to 369.6970 mm/min and the spindle speed to 781.8182 rpm.