Mühendislik Fakültesi / Faculty of Engineering
Permanent URI for this collectionhttps://hdl.handle.net/11727/1401
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Item A Decision Support System for Selection of Net-Shape Primary Manufacturing Processes(2014) Yurdakul, Mustafa; Arslan, Emre; Ic, Yusuf Tansel; Turkbas, O. Selim; https://orcid.org/0000-0001-9274-7467; AGE-3003-2022Developments in the capabilities of the manufacturing processes increased the number of processes that can produce a part within the requirements determined by its design and market research. The increased number of processes and unfamiliarity of manufacturing engineers to many new manufacturing processes forces the researchers to develop systematic process selection tools instead of depending on the accumulated human expertise only. In this paper, a net-shape primary manufacturing process selection decision support system (DSS), which is named PROSEL (PROcess SELection), is developed. The developed selection programme eliminates the unsuitable processes step by step by checking a part's material, annual production quantity, specified shape, thickness and presents the most economical process as the most appropriate net-shape primary process after a final cost analysis. The developed DSS is written in Visual Studio and tested with a great deal of real-life examples. It can be concluded from the tests that the programme provides the same or better primary manufacturing process selection decisions than the practical usage, and it is a very useful support tool for net-shape primary process selections.Item Application of Cellular Manufacturing and Simulation Approaches for Performance Improvement in an Aerospace Company's Manufacturing Activities(2019) Ic, Yusuf Tansel; Yurdakul, Mustafa; Gulsen, Mehmet; Dalcan, Gizem; Kirdar, Didem; Kale, Meric; Altinkaya, Zeynep; Aktas, Dogukan; https://orcid.org/0000-0001-9274-7467; AGE-3003-2022This paper presents performance improvement studies performed in manufacturing activities of an aerospace company. Cellular Manufacturing (CM) and simulation approaches are used to improve performance in the factory of the company. In the application of CM, reorganization of machines in the machining section as manufacturing cells is performed by using Rank Order Clustering (ROC) algorithm and Hollier method. The performance improvement provided by CM application is measured in terms of the total material handling distances travelled by the parts. On the other hand, a simulation model in SIMAN is developed for panel production section of the factory. Based on the performance outputs of the simulation model, various recommendations are proposed in the operation rules and numbers of resources in the panel production section. The results show that both approaches provide considerable performance improvement in the manufacturing activities of the factory.Item Improvement of the Surface Quality in the Honing Process Using Taguchi Method(2016) Yurdakul, Mustafa; Gunes, Serkan; Ic, Yusuf Tansel; 0000-0001-9274-7467; 0000-0002-1562-5738; AGQ-5008-2022; AAA-6966-2021Steel cylinders are critical components of hydraulic systems and they are available in various diameters and thicknesses. Defects and discontinuities that remain on the inner body surfaces of the cylinders after turning operation can harm components that move inside the cylinders such as pistons and piston seals. Honing operation is commonly performed after turning operation as a finishing operation to improve inner surface quality of cylinders. Honing operation reduces surface roughness values to acceptable levels. The most critical parameters that are important in the honing operation are honing tool head forward speed, rotational speed of the tool and honing stone grain size. Optimizing these parameters will increase honing operation productivity and provide the best surface roughness values. This study aims to obtain the values of the most critical parameters that provide the best surface quality in the honing operation using Taguchi method.Item Development of A Multi-Level Performance Measurement Model for Manufacturing Companies Using A Modified Version of the Fuzzy TOPSIS Approach(2018) Yurdakul, Mustafa; Ic, Yusuf Tansel; 0000-0002-1562-5738; 0000-0001-9274-7467; AAA-6966-2021; AGE-3003-2022This paper aims to develop a comprehensive hierarchical performance measurement model. The proposed model not only determines a manufacturing company's overall performance within its industry but also obtains its strengths and weaknesses in critical activities. It lets one to combine a company's performance scores in seventeen critical activities with important industry-specific objectives to obtain a single overall performance score by using a 4-Point Fuzzy Scale and a modified fuzzy version of the Technique for Order Preference by Similarity to Ideal Solution approach. The calculated overall performance scores provide a ranking order among manufacturing companies within their industry. In addition, it also enables each company to compare its performance in critical activities with respect to other companies in its industry. Furthermore, the performance measurement model has the capability to determine what a company should do to improve its performance in critical activities. This paper provides an example to illustrate the application of the proposed model.Item Development of A Decision Support System for Robot Selection(2013) Ic, Yusuf Tansel; Yurdakul, Mustafa; Dengiz, Berna; 0000-0001-9274-7467; 0000-0002-1562-5738; AGE-3003-2022; AAA-6966-2021With the availability of more different robot types and models along with their separate specifications, selecting the most appropriate robot is becoming more difficult and complicated for companies. Furthermore, a common set of robot selection criteria is not available for the decision makers. In this study, a two-phase robot selection decision support system, namely ROBSEL, is developed to help the decision makers in their robot selection decisions. In development of ROBSEL, an independent set of criteria is obtained first and arranged in the Fuzzy Analytical Hierarchy Process (FAHP) decision hierarchy. In the first elimination phase of the decision support system, the user obtains the feasible set of robots by providing limited values for the 15 requirements. ROBSEL, then, uses FAHP decision hierarchy to rank the feasible robots in the second phase. ROBSEL is illustrated and tested and several critical issues in its practical usage are explored in the paper. The applications of ROBSEL show that ROBSEL is a useful, practical and easy to use robot selection tool and improves robot selection decisions in the companies. (C) 2012 Elsevier Ltd. All rights reserved.Item The Use of Petri Nets in Performance Analysis of Flexible Manufacturing Cell(2022) Bulca, Fatima Busra; Ic, Yusuf Tansel; Yurdakul, MustafaA Flexible Manufacturing Cell (FMC) is a system that consists of computer-integrated machines, automatic material handling systems, and robots. It produces different part types with minimal worker involvement. Many different methods, such as queuing systems and simulation models, have been applied in FMC modeling in the literature. This study aims to use Petri Nets (PN) in modelling complex FMCs. The study is carried out in the FMC located in the Advanced Manufacturing Systems Laboratory of Baskent University. The FMC consists of a CNC machining center, a material handling robot and a pallet, which has three work-piece carriage capacities. Processing times of FMC elements may vary due to reasons (the power usage performance, air supply efficiency, electrical power efficiency, etc.) arising from the mechanical structure of the system. This uncertainty needs to be taken into account when modeling the system. In this study, the uncertain (fuzzy) processing times associated with the transitions were caused by the mechanical structure of the system. In order to compare with the newly developed fuzzy models, the system was first modeled using Transition Time Petri Nets (TTPN), in which the running times associated with the transition times take precise values. On the other hand, for handling fuzzy values of the actual operating times in the FMC, two models namely, Partial-Fuzzy Transition Time Petri Nets (Partial-FTTPN) and Fuzzy Transition Time Petri Nets (FTTPN) are developed. The results of the three models are compared to analyze the benefits of combining "time uncertainties" resulting from the natural behavior of FMCs.Item Analysis of the Robustness of the Operational Performance Using a Combined Model of the Design of Experiment and Goal Programming Approaches for a Flexible Manufacturing Cell(2023) Ic, Yusuf Tansel; Yurdakul, Mustafa; Dengiz, Berna; Sasmaz, TurgutA combined model of a 2(k) design of experiment (DOE) and goal programming (GP) approaches is presented to determine optimum levels of input variables and analyze their robustness for a multiobjective performance of a flexible manufacturing cell (FMC) in this study. Two main performance metrics, namely, manufacturing lead time (MLT) and surface roughness (SR), are considered performance outputs for the FMC. Machine sequence, robot speed, tool type, and material type are selected as the four input variables on the input side of the proposed model. The study shows that even with a limited number of experiments, one can determine optimum input levels for the multiobjective performance of the FMC and determine their robustness.Item Development of a Goal Programming Model Based on Response Surface and Analytic Hierarchy Process Approaches for Laser Cutting Process Optimization of St-52 Steel Plates(2022) Yurdakul, Mustafa; Tukel, Taha; Ic, Yusuf TanselThis paper presents an integrated model for optimization of laser cutting process of St-52 steel plates with multiple performance characteristics using Goal Programming (GP), Analytic Hierarchy Process (AHP), and Response Surface Methodology (RSM) approaches. In this study, optimum levels of the laser cutting process input parameters namely, material thickness, cutting speed, laser power, and assist gas pressure are obtained. For optimization purposes, four different surface roughness types of a cut surface, surface hardness, cutting time, and heat-affected zone (HAZ) of the cut surface are considered as performance outputs (responses) in this study. Optimization of multiple performance objectives (responses) requires obtaining regression functions with RSM first, and then weighting the regression functions using the AHP and finally combining the multiple functions into a single overall goal within a GP model and solving the model to optimize the laser cutting process. The study clearly shows that the presented optimization model is flexible enough to optimize the laser cutting process for various scenarios and conflicting priorities.Item Analysis of the manufacturing flexibility parameters with effective performance metrics: a new interactive approach based on modified TOPSIS-Taguchi method(2022) Ic, Yusuf Tansel; Sasmaz, Turgut; Yurdakul, Mustafa; Dengiz, Berna; 0000-0001-9274-7467; AGE-3003-2022Flexibility is one of the most important strategy parameters to achieve a long-term successful performance for a manufacturing company. Studies in the literature aim to operate a manufacturing system at optimum levels of flexibility parameters under its own manufacturing environment. This study aims to present an interactive analysis framework based on TOPSIS and Taguchi parameter design principles for investigating the effects of different levels of flexibility parameters on the performance of a flexible manufacturing cell (FMC). The main performance metric used in this study is manufacturing lead time. Other important metrics to evaluate quality control and inspection policies are also investigated in this study. To conclude, a combined model of an interactive approach based on TOPSIS and Taguchi methods are used to assess the effectiveness of the flexibility parameters for a FMC.Item Development and comparison of airplane fuselage panel assembly system alternatives using axiomatic design principles and simulation methodology(2022) Celek, Osman Emre; Yurdakul, Mustafa; Ic, Yusuf Tansel; 0000-0001-9274-7467; AGE-3003-2022This paper presents a combined usage of axiomatic design principles and simulation in developing and comparison of alternative assembly systems for airplane fuselage panels. In the application, four assembly system alternatives are obtained with axiomatic design methodology; and their performance results are obtained using simulation. The simulation results are made available for system designers to see each alternative's capabilities and make a comparison among the alternatives. The application of the proposed combined application of axiomatic design principles and simulation provides a reference guide for system designers to apply in designing other assembly systems' design.